POLYCARBONATE (PC)

POLYCARBONATE (PC)

Category:

Description

Transparency, excellent toughness, thermal stability and a very good dimensional stability make Polycarbonate (PC) one of the most widely used engineering thermoplastics. Compact discs, riot shields, vandal proof glazing, baby feeding bottles, electrical components, safety helmets and headlamp lenses are all typical applications for PC.

Polycarbonate is most commonly formed with the reaction of bis-phenol A (produced through the condensation of phenol with acetone under acidic conditions) with carbonyl chloride in an interfacial process. PC falls into the polyester family of plastics.

Polycarbonate remains one of the fastest growing engineering plastics as new applications are defined; global demand for PC exceeds 1.5 million tons.

Polycarbonate is available in a number of different grades dependent on the application and chosen processing method. The material is available in a variety of grades such as film, flame retardant, reinforced and stress crack resistant, branched (for applications requiring high melt strength) and other specialty grades.

 

PC 0710

Applications: Plastic lenses in eye wear, in medical devices, automotive components, protective gear, greenhouses, Digital Disks (CDs, DVDs, and Blu-ray), and exterior lighting fixtures.

PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 7.1-10
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Modulus of Elasticity ASTM D638 Mpa 2000-2400
Elongation ASTM D638 at Break % >90
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 142-146
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.3000

 

PC 1012

Applications: Plastic lenses in eye wear, in medical devices, automotive components, protective gear, greenhouses, Digital Disks (CDs, DVDs, and Blu-ray), and exterior lighting fixtures.
PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 10.1-12
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Modulus of Elasticity ASTM D638 Mpa 2000-2400
Elongation ASTM D638 at Break % >90
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 142-146
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.3000

 

PC 1215

Applications: Suitable for Injection molding, optical, sports, electrical, wire and cable, sheets
PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 12.1-15
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Modulus of Elasticity ASTM D638 Mpa 2000-2400
Elongation ASTM D638 at Break % >90
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 141-145
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.3000

 

 

PC 1518

Applications: Suitable for Injection molding, optical, sports, electrical, wire and cable, sheets
PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 15.1-18
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Modulus of Elasticity ASTM D638 Mpa 2000-2400
Elongation ASTM D638 at Break % >90
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 141-145
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.3000

 

PC 1822

Applications: Suitable for Injection molding, sports, electrical, automotive, construction and housing
PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 18.1-22
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Modulus of Elasticity ASTM D638 Mpa 2000-2400
Elongation ASTM D638 at Break % >90
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 140-144
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.3000

 

PC 2230

Applications: Suitable for Injection molding, appliances, automotive, construction and housing
PARAMETER TEST METHOD CONDITION UNIT VALUE
MFI (300°C) ASTM D1238 1.2 Kg load g/10 min 22.1-30
Density ASTM D792 25°C g/cm3 1.2
Tensile Strength ASTM D638 at yield Mpa >60
Tensile Stress ASTM D638 at yield Mpa 55-70
Modulus of Elasticity ASTM D638 Mpa 2200-2400
Elongation strain ASTM D638 at Break % >50
Dielectric Strength ASTM D149 at 50 Hz Kv/mm >20
Charpy Impact Strength ASTM D6110 Notched Kj/m2 >20
Vicat Soft. Temp. ASTM D1525 50N, 50C/H °C 140-150
Transmittance ASTM D1003 Thickness 2 mm % >80
Solvent Content GC (int-st) ppm Max.500

Additional information

Application

Plastic lenses in eye wear, in medical devices, automotive components, protective gear, greenhouses, Digital Disks (CDs, DVDs, and Blu-ray), and exterior lighting fixtures.

Grades

PC 0710, PC 1012, PC 1215, PC 1518, PC 1822, PC 2230